OVERVIEW
Metal Manufacturing
Complex-shaped advanced material components that are difficult to achieve through traditional casting/forging are manufactured through L-PBF (Laser Powder Bed Fusion) 3D printing
For precision components with relatively simple shapes where internal or external flow paths are not complex, DED (Direct Energy Deposition) 3D printing can also be applied
High precision and surface finish quality
Complex shape implementation possible
Superior mechanical properties compared to cast/forged products
PROCESS
A total of 4 steps are required, from inspection file review to verification.
Design file review
Modeling review based on design data for products or parts requiring lamination
3D Printing
Apply each 3D printing method based on design data to laminate
Post-processing
Repaired parts undergo additional processing (cutting, milling, blasting, heat treatment, etc.) according to customer requirements.
Inspection
Review of the soundness and reliability of the repair part through the external shape and quality test of the laminated part.
Design and process review
Perform shape design and build preprocessing (support generation, simulation, etc.) for additive manufacturing processes using 3D modeling and simulation software such as Rhino, CATIA, and Magics
Reference
portfolio
PBF Videos
DED Videos
Inspection
Non-destructive testing is performed to evaluate the quality and reliability of prototypes that have undergone post-processing and post-processing
The two non-destructive tests performed on the prototype did not reveal any pores or defects inside the prototype, ensuring the quality and reliability of the prototype